TME 60/60 R Forward Toothed Mixing Element 60mm Large Lead High Output Twin Screw Mixing Block

TME 60/60 R is a large-lead forward toothed mixing element designed for high-output co-rotating twin screw extruders. It features a 60mm lead and 60mm effective length, which differs greatly from small-lead mixing blocks. First of all, its large-pitch structure delivers fast melt forward conveying speed to support high-yield production. Meanwhile, the symmetrical forward tooth profile retains stable distributive mixing performance. Therefore, this element perfectly balances high throughput and uniform melt homogenization.
Besides, it adopts low-shear mixing logic to avoid excessive shear heat and polymer damage. It stably disperses pigments, additives and medium-load fillers without material agglomeration or dead zones. In addition, precision manufacturing and diverse material options ensure long-term stable operation. It works perfectly for mass production of plastic compounding, especially for users who need both high output and qualified mixing quality.

• High-throughput Structure: 60mm large lead greatly improves melt conveying efficiency, effectively boosting overall extrusion output and adapting to mass production needs.
• Dual Balance Performance: It abandons the single high-speed conveying design. The dense tooth structure retains excellent mixing ability, so it achieves high yield without sacrificing mixing uniformity.
• Low-shear Protection: Gentle forward mixing mode generates little shear heat. It protects heat-sensitive polymers and avoids molecular chain breakage or thermal degradation.
• Stable Dispersion Effect: Continuous melt splitting and recombination eliminate pigment spots, additive agglomeration and flow dead zones for consistent product quality.
• Easy Maintenance: Polished smooth surface reduces material adhesion. It shortens purging time and improves efficiency during frequent material and color switching.
• Strong Adaptability: Multiple wear-resistant and food-grade material options match various compounding processes. Universal spline design supports flexible screw combination.

This large-lead mixing element suits high-volume production scenarios perfectly. It applies to mass compounding of color masterbatch, large-output biodegradable plastic modification, TPE/TPU elastomer blending, medium-filler plastic compounding, and continuous industrial extrusion production with high efficiency requirements.

Q1: What is the advantage of TME 60/60 R large lead mixing element? A1: Traditional small-lead mixing blocks limit production speed. TME 60/60 R adopts 60mm large lead structure to improve conveying speed and extrusion output. Meanwhile, it retains complete tooth mixing performance, so it balances high production efficiency and uniform mixing quality.
Q2: What production scenarios suit TME 60/60 R best? A2: It fits all high-volume continuous extrusion production lines. It works best for mass masterbatch production, large-scale biodegradable plastic compounding and medium-filler modified plastic production that requires both output and stability.
Q3: Will large lead cause insufficient mixing effect? A3: No. This model is professionally optimized for large-pitch mixing. Its symmetrical tooth profile ensures effective melt splitting and recombination. It delivers far more stable mixing than pure conveying blocks while achieving higher output.
Q4: Is this element suitable for heat-sensitive materials? A4: Yes. It adopts low-shear forward mixing design with mild shear force and low heat generation. It will not damage polymer molecular chains, so it is safe for biodegradable plastics and various soft elastomers.
Q5: Can I customize spline and material for this model? A5: Yes. We support custom spline sizes, special wear-resistant coatings and multiple material upgrades to adapt to high-wear, food-grade and special working conditions.

If you need high-output twin screw mixing elements to upgrade your production line, TME 60/60 R is your ideal choice. We support custom spline, material and surface treatment. Contact us now to get factory direct price and professional screw layout optimization solutions for high-yield compounding production.